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Kaizen Controls and Automation


Streamline Emissions Monitoring with Proven Analyzer Technologies

Why Continuous Emissions Monitoring Matters

Refineries, chemical plants, and power facilities operate under strict environmental regulations that demand real-time emissions tracking. A Continuous Emissions Monitoring System (CEMS) continuously measures pollutants and translates the data into actionable compliance reporting.

 

While CEMS equipment does not control processes directly, it is vital for:

 

  • Demonstrating compliance with environmental permits

  • Avoiding costly fines and operational shutdowns

  • Achieving sustainability and ESG goals

Hot-Wet Sampling: Simplifying Accuracy

Most traditional “cold-dry” CEMS cool the gas sample to ~4 °C (39 °F) to remove moisture. This method introduces challenges:

 

  • Water-soluble gases like SOâ‚‚, NH₃, and HCl may dissolve, reducing accuracy

  • Added hardware such as chillers, condensate pumps, and moisture traps increases maintenance

  • Corrosion risks can shorten component lifespan

 

 

Hot-wet sample systems keep the entire gas stream above its dew point—often 160–190 °C (320–375 °F)—eliminating condensation and ensuring accurate measurement. Benefits include:

 

  • Preservation of all gas-phase pollutants

  • Simplified design with fewer moving parts

  • Increased uptime and reduced maintenance costs

AAI OMA-300: Rugged, Field-Proven Emissions Analysis

The OMA-300 Process Analyzer from Applied Analytics Inc. (AAI) has a long track record of reliability in harsh industrial environments:

 

  • Continuous UV-Vis Absorbance Measurement for SOâ‚‚, NOx, Hâ‚‚S, and other pollutants

  • Fiber-Optic Interface for safe and simple installation

  • No Consumables or Moving Parts, reducing maintenance

  • Fast Response Times for dynamic process streams

  • Designed for hazardous environments with minimal upkeep

 

 

The OMA-300 is ideal for plants seeking straightforward, robust CEMS performance.

RKI OHC-800: Safety Gas Detection at Scale

The RKI OHC-800 provides advanced fixed-point gas detection to enhance plant safety. It’s built for harsh, hazardous locations, making it a powerful companion to CEMS analyzers.

 

Key advantages:

 

  • Wide Gas Detection Range: Combustibles, oxygen, and toxic gases

  • Explosion-Proof Housing for Class I, Div 1/Div 2 areas

  • Long-Life Sensors with easy calibration

  • Local Display & Diagnostics for quick operator insight

  • Flexible Integration with plant safety systems

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APIX Modular GC: Compact Gas Chromatography for Complex Streams

The APIX Modular GC introduces a new generation of gas chromatography technology with a unique Nano-Electro-Mechanical System (NEMS) detector:

 

  • Miniaturized, Modular Design for flexible installation and field service

  • Ultra-Fast Analysis of hydrocarbons, sulfur species, and VOCs

  • Low Power Requirements and compact footprint

  • No Carrier Gas Dependency, simplifying support infrastructure

  • High Sensitivity & Precision rivaling traditional GCs

 

 

APIX’s modular design makes it perfect for detailed speciation in emissions streams, product quality assurance, and process optimization—all in a smaller, easier-to-maintain package.

A Unified Solution: Compliance + Safety + Optimization

By integrating hot-wet sampling with analyzers like:

 

  • AAI OMA-300 for rugged, proven emissions monitoring

  • RKI OHC-800 for sitewide gas hazard detection

  • APIX Modular GC for advanced gas characterization and speciation

 

 

…plants gain a comprehensive, scalable system that supports compliance, safety, and operational decision-making in one streamlined package

Need help selecting the right CEMS for your application?  Please click below and reach out!

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